WORKSHOP & MACHINE SHOP PRACTICE
Overview
A Machine shop is both an engineer's laboratory and an artist's studio.In Workshop and Machine shop lab, students will work on various machines to create a model of specific dimension and shape. The various machines the students will work on are Lathe, Milling machine, Shaping machine, Grinding machine and Drilling machine. Apart from these machines, students will also use hand tools to create fitting models using files, hacksaw blade, punch etc. The secret to a machine shop is that all of the tools operate on the same principles. A machine may have straight or rotating blades, a flat-edged or angled cutting tool, a moving tool or a moving workpiece. By understanding first the basic concepts of the machine shop, you can figure out how to use a machine that might not be as familiar, or even create your own tools to solve a special machining problem. Lab is provided with proper ventilation, space and sufficient lighting.
Laboratory Area: 365 Sq. Mts
Laboratory Expenditure: Rs. 70,56,898.00
Major Equipments
| Sl.No. | Equipment Name | Specifications |
|---|---|---|
| 1 | ALL Gear Lathe Machine (TURNMASTER 350 SERIES) | Model : S803 Centre Height : 175mm Swing over bed : 350 mm Swing over cross slide : 200 mm Distance between : 800 mm Bed width : 244 mm Bed length:1700 Main spindle bore : : 40 mm Lead Screw Pitch:6.0 mm No. of Spindle Speed: 8 Nos Spindle Speed Range: 71-1800 RPM Power: 415V ,3ph,50 Hz With 3HP /2.2Kw Motor. |
| 2 | Naxtron Gear box Belt Driven Lathe (Brand : Mihir) | Model: 225x 800(UND) Bed Length: 1350 mm Bed Width: 275 mm Gap Length:110 mm Height of Centre: 225 mm Swing Over Bed: 450 mm Swing Over Cross slide: 280 mm Swinging Gap: 520 mm Admit Between Centre:800 mm Movement of Cross Slide: 225 mm Movement of Compound Slide: 100 mm Spindle Bore: Ø 50 mm No. of Spindle Speed: 8 Nos RPM (Low / High): 22 – 750 rpm Lead Screw: 32mm × 4 TPI Power: 415V ,3ph,50 Hz With 3HP /2.2Kw Motor. |
| 3 | All Geared Shaping machine (Brand : Sagar) | Model: 450mm Length of Ram Stroke: 457 mm Max Vertical Travel of Tool Slide: 152 mm Max Swivel of Tool Head: -/+ 60 Deg No of Ram Strokes Speeds: 4 No’s Range of Ram Strokes Per Minute: 17-95 Length: 1580 mm Width: 948 mm Length of Ram: 914 mm Weight: 1250 kg Approx Working Surface of Table: 457 mm x 279 mm Max Horizontal Table Travel: 457 mm Max Vertical Table Travel: 305 mm Angular Movement of Table:-/+ 60 Deg Power: 2 HP , 3Ph, 415V. |
| 4 | Universal Milling Machine (Brand : BFW) | Model: UF1 Table Clamping area: 1000 x 230 mm Table Swivel range of table to both sides: 45 deg Longitudinal movement Automatic: 560 mm Transverse movement Automatic: 250 mm Transverse movement Manual:270 mm Vertical movement Manual:340 mm Spindle taper: ISO40 Vertical milling head swiveling on both sides: 45 Deg Speed range: 45-2000 rpm Nos/ progression: 12/ 1.4 No of feeds: 18 No’s Feed Range Longitudinal: 16-800 ( Progression 1.25) Feed Range Transverse: 16-800 ( Progression 1.25) Milling spindle Motor: 3 Kw Feed Motor: 0.75Kw Maximum safe load on table: 170 Kg. |
| 5 | Surface Grinder (Brand : Burji) | Model: 1020 Max. Table Grinding: 200 x 450 mm Max. Magnetic Table Travel:250 x 525 mm Magnetic Chuck Suitable: 200 x 450 mm Max. Grinding Height under wheel: 240 mm Vertical Feed Graduation: 0.01 mm Cross Feed Graduation: 0.05 mm Elevator movement with Micro feed: 0.002 mm Grinding Wheel Head Motor Speed: 2800 RPM Grinding Wheel Head Motor: 1 HP - 3 phase Grinding Wheel Size (D x B X W):178 x 31.75 x 12.7 mm. |
| 6 | Radial Drilling Machine (Brand : Prakash) | Model: R25 Drilling in MS: 25 mm Drilling in CI: 30 mm Drill head Motor: 1.5 HP/1440 RPM Spindle Speed RPM Steps: 105-2650 X 8 Diameter of RAM quill: 72 mm Spindle Auto Feed Ranges mm rev: Fine Feed Max Drilling Radius: 705 mm Tapping in MS: 12 mm Spindle in Taper: MT-3 Spindle in Travel: 175 mm Work Table: 265x200x200 mm Head Motor Belt: B40 Lifting Motor Belt: B22 / B23 Drill head Motor: 1 HP / 1440 RPM Lifting Motor: 0.5 HP /1400 RPM. |
| 7 | Lathe Tool post Grinder (Brand :Trumax) | Wheel: 100x13x19.5 mm Power: 415 V , 0.25 HP Speed: 2700 rpm. |
| 8 | Bench Grinder (Brand : Vipul) | Wheel: 100x13x19.5 mm Power: 200x25x31.75mm Speed: 2800 rpm. |
| 9 | CUT of SAW (Brand : Bosch) | Model: GCO 14-24 Power: 220 -230 V, 12A, 2400 W Spindle Speed: 3800 RPM Wheel Size: Ø355 × 2.8 ×25.4 mm. |
Laboratory Layout
Photos
